Wooden Box with Sliding Lid

Introduction

I've been making several jigsaw puzzles out of Baltic birch, and I needed some type of box to put them in.  As my "precision woodworking" skills are pretty much non-existent, I needed something that looked decent but was easy to build.  It also needed to be quick (on a per-unit basis) and inexpensive.  What I came up with was a simple box made with solid wood sides and a Baltic Birch top and bottom.  The top slides out from a dado in the sides.

A little economics (Feel free to skip :-)): Each box takes a strip of wood 1-3/8"x22" that is 5/16" thick.  From a full 6" wide board I can get 8 boxes per board-foot.  With sassafras running about $2.50/bdft and a sheet of 1/8" Baltic Birch around $10.00, that gives a material cost of $0.44 per box.  Labor is a little harder to figure out.  IT takes me about 3 hours to do a set.  With most of the time spent in set-up, the cost per box varies greatly.  The more boxes in a set, the cheaper the labor costs.  For this set of 8 and a hourly rate of $10, that gives an estimated cost of $3.75 per box.  With larger runs and a learning curve, I hope to get that down.  Even so, at a little over $4 I can live with that for now. 

The pictures on this page are currently pretty boring (as in non-existent...).  After I finish the set, I'll put some pictures of the final product here.

(Here's a picture of the finished set of boxes---I'll add pictures of other sets later).

p01i01.jpg (151095 bytes)

Until then,  I'll see you on the next page where we prepare the wood!

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